Asset Health & Maintenance

From Reactive to Predictive: The "Plant Tree" Intelligence.

Asset Health Index

92%

Group Avg: Good
Mean Time Between Failures

842 Hrs

improved 12%
Active Work Orders

24

4 Preventive, 2 Breakdown
Spare Value in Store

$450K

95% availability
Engineering Navigation
Asset Reliability Radar
Plant Asset Tree
PM Scheduler (Preventive)
Work Order Management
Breakdown Log & RCA
Spare Part Requisitions
MTBF / MTTR Analytics
Lubrication & Oil Log

Eliminating Unplanned Downtime

For the Maintenance Engineer, Titan ERP is the "Pulse Monitor" of the plant. By mapping every motor, gearbox, and bearing into a recursive Plant Tree, we track running hours directly from the MES to trigger maintenance exactly when needed, not just based on a calendar.

Running-Hour PM Triggers

The system auto-calculates the next service date based on live TPH and feed rate data from the kiln, ensuring parts are replaced before they fail.

Integrated Spare Visibility

Work orders check spare availability in the store instantly. If a critical bearing is missing, a PR is auto-escalated to Procurement.

Strategic ROI Impact: A 15% reduction in unplanned downtime can increase annual clinker production by up to 120,000 Tons.