Titan Cement ERP
The Future of Project-Driven Heavy Manufacturing. Transform your plant into a Dynamic Execution Engine with 100% operational transparency and real-time co-pilot intelligence.
The Industry "Silo" Crisis
Traditional cement plants face a critical coordination gap that erodes margins.
Invisible Projects
Traditional ERPs track "Orders" but ignore the complex work required to fulfill them.
Inventory Blindness
Reactive procurement of Coal or Iron Ore leads to costly production halts.
Costing Vacuum
True costs are seen at month-end, too late for corrective efficiency measures.
Our Core Philosophy: Order-to-Project Transformation
Every bag of cement is tracked against a specific Sales Project ID. This shift transforms your plant from a static record-keeper into a Dynamic Execution Engine.
Zero Manual Follow-Up
Tasks find users; users don't find tasks.
Functional Core Architecture
A project-centric ecosystem of interconnected engines driving zero-lag execution.
Sales & CRM
Launches projects from orders. Real-time material checks and credit limits before commitment.
Material Planning
Deep industrial BOM-driven requirements. Auto-triggers PRs for clinker, coal, and gypsum.
MES & Production
Bridges SCADA to Business layer. Tracks Kiln feed rates, Mill TPH, and specific energy in real-time.
LIMS Quality
100% BIS compliance. Mandatory quality gates for 28-day strength and Batch release authorization.
Costing & BI Engine
Aggregates financial and operational data for real-time EBITDA visibility per project and plant unit.
- kcal/kg Fuel Efficiency Tracking
- kWh/t Specific Power Consumption
- Real-Time EBITDA Per Batch
- SLA Variance Per Department
Departmental & Role Ecosystem
A multi-role collaboration engine where every persona drives project velocity.
The Titan Engine Matrix
A granular breakdown of the core industrial engines driving your enterprise.
| Engine | Primary Function | Key Role Owner | Strategic Impact |
|---|---|---|---|
| Finance & Credit | Account Heads & Credit Limits | CFO / Finance Head | Automated Risk Control |
| Procurement | BOM-Driven Auto-PRs | Purchase Manager | Zero Stock-out Assurance |
| Production | Kiln & Mill MES Tracking | Plant Planner | Real-time Yield/TPH Monitoring |
| Quality (LIMS) | BIS Compliance Gates | Lab Technician | 100% Authorized Release |
| Maintenance | Asset Tree & PM Schedule | Maint. Engineer | 15% Reduced Unplanned Downtime |
| HR & Shift | Skill Matrix & Shift Handover | HR Head / Supervisor | Safe, 24/7 Operational Governance |
Asset Intelligence (Plant Tree)
We map your entire plant into a recursive hierarchy—from the Plant level down to specific components like Bearing Housings. The system tracks MTBF (Mean Time Between Failures) for every motor, enabling truly predictive maintenance.
Digital Shift Governance
Ensure 100% safety with integrated skill matrices. The system prevents "Shift Start" if a certified CCR Operator is not clocked in. Digital Handover logs ensure critical kiln fluctuations are never missed.
The 27-Activity Linear Journey
From Sales Order to GST Billing: An auto-orchestrated, zero-lag execution workflow.
Sales
Project Launch & Material Check
Finance
Credit Approval Gate
Production
Mill Scheduling & MES Logging
Quality
LIMS Testing & Batch Release
Logistics
Weighbridge & Gate Pass
Billing
E-Invoice & Revenue Recognition
SLA-Driven State Machine
Every project is broken down into exactly 27 standardized activities. If an activity reaches 70% of its SLA, it turns Orange. At 100%, it turns Red and auto-escalates to the Department Head.
Industrial Integration Hub
Titan acts as an "Open Hub," ingesting data from every corner of your plant.
SCADA & PLC
Real-time ingestion via OPC-UA/MQTT for kiln and mill sensor data.
Weighbridge
Direct TCP integration captures weight readings directly, eliminating manual errors.
Govt & GST Portal
Native G2B integration for E-Way bills and E-Invoices triggered at exit.
Strategic Plant Metrics
Real-time industrial KPIs derived from live execution data.
~720
kcal/kg Heat Consumption
~85
kWh/t Specific Power
16.3%
Average Net Margin
91%
SLA Compliance Rate
Sample Case Study
Real outcomes from our latest industrial simulation.
Project: National Infrastructure Ltd
Bulk OPC 53 - 8,000 Tons
- Duration: 44 Days (2 Days Ahead of Schedule)
- Net Profit: $57,760
- Margin: $7.22 / Ton
- Compliance: 100% BIS Pass (40 Lab Logs)
AI ALERT Log
"Predictive Shortage Alert: Current coal consumption leads to Stock-out on Day 18. Suggest immediate PR."
Outcome: Procurement actioned on Day 12. Zero Downtime.
Operational AI Co-Pilot
Beyond automation: Decision Intelligence embedded into every role.
RAG Architecture
Retrieval-Augmented Generation connects our LLM to real-time industrial data: Workflow logs, Telemetry sensors, and Financial metrics.
- Predictive Maintenance: MTBF radar for kiln/mill health. Predict failures before they stop production.
- SLA Breach Forecasting: Monte Carlo simulations on active projects to flag 27-activity bottlenecks.
- Natural Language Analytics (RAG): Query production logs and LIMS results in plain English.
- Yield Optimization: AI suggestions for fuel-mix (AFR) and power efficiency.
Phase 1
Natural Language Querying & Bottleneck Alerts
Phase 2
SLA Breach Forecasting & Demand Prediction
Phase 3
Fuel-Mix Optimization & Prescriptive Sourcing
Phase 4
Semi-Autonomous Workflows & Auto-Negotiation
Corporate Multi-Plant Intelligence
Consolidated visibility for the Group CFO and Plant Heads.
Multi-Unit Benchmarking
Compare performance KPIs across multiple plants in real-time. Identify efficiency variances in fuel consumption, power, and logistics costs per unit.
Group EBITDA Consolidation
One-click view of total group profitability, with the ability to drill down into specific projects or departmental bottlenecks at any location.
Implementation Roadmap
A proven 4-stage rollout strategy for rapid industrial transformation.
Discovery & Mapping
Master data cleanup and 27-activity workflow configuration.
Modular Pilot
Core Sales, Finance, and Inventory go-live on Line-1.
AI Integration
Deployment of Predictive Maintenance and SLA-Breach engines.
Group Rollout
Full-scale deployment across multiple units with BI consolidation.
Join the leaders in project-driven heavy manufacturing.
Start Your Transformation