Production & MES Planning

Optimizing Yield through Real-time SCADA Transformation.

Kiln-1 Status

RUNNING

Feed: 240 TPH
Heat Consumption

722 kcal/kg

Target: 720
Power Intensity

82.4 kWh/t

Line-2 Operational
Silo Levels

Clinker: 82%

OPC: 4500 MT
MES Production Links
Plant Overview (Live)
Production Scheduler
Digital Shift Log
Shift Handover
Kiln Parameter Log
Power Consumption Monitor
Silo & Inventory Levels
Downtime Analysis

Bridging the SCADA-ERP Gap

For the Plant Planner, Titan ERP is the "Single Source of Truth." We ingest millions of data points from the PLC/SCADA layer to provide real-time yield and energy metrics, eliminating manual Excel logging forever.

Dynamic BOM Explosion

Change the clinker factor or fly-ash percentage, and the system automatically calculates the revised cost and procurement needs.

Real-time Energy Tracking

Monitor kWh/t and kcal/kg per shift. Identify which shift team is achieving the best efficiency and why.

Strategic ROI Impact: Improved production transparency leads to a 5-8% reduction in specific heat consumption within the first year.